Welcome to DBmectech

Your business relies on the smooth operation of mechanical systems. We understand the critical importance of preventing unexpected breakdowns and ensuring that your equipment is operating at peak efficiency. Our comprehensive range of  Mechanical Maintenance Services for critical equipment includes: 

• PUMPS

Routine Inspection and Lubrication: Regularly inspect the pump's components, clean, and lubricate  to ensure smooth operation.

 Seal Replacement: Replace worn-out seals to prevent leaks and maintain pump efficiency.

 Alignment and Balancing: Ensure proper alignment of the pump components and balance impellers to reduce vibration and extend the pump's life.

Impeller and Casing Inspection: Periodically inspect impellers and casings for damage or wear and repair or replace as needed.

 Flow and Pressure Testing: Conduct flow and pressure tests to verify the pump's performance and efficiency, making adjustments as necessary.

• HEAT EXCHANGERS
  

 Tube Cleaning and Inspection: Clean and inspect heat exchanger tubes to remove fouling and corrosion, ensuring efficient heat transfer.

 Gasket Replacement: Replace worn or damaged gaskets to prevent leaks and maintain a tight seal between the heat exchanger plates.

 Fluid Quality Analysis: Regularly test and analyze the fluid quality to prevent fouling and scaling that can reduce heat transfer efficiency.

 Hydrostatic Testing: Conduct pressure tests to check for leaks and ensure the heat exchanger is operating within safe parameters.

Heat Exchanger Passivation: Passivation of heat exchanger surfaces to prevent corrosion and extend the equipment's lifespan.

• GENERATORS
  

Oil and Filter Changes: Regularly change the generator's oil and filters to maintain proper lubrication and prevent engine damage.

Cooling System Maintenance: Inspect and maintain the cooling system, including radiator and coolant, to prevent overheating.

 Load Testing: Periodically conduct load tests to ensure the generator can handle its rated capacity in case of power outages.

 Spark Plug and Ignition System Check: Inspect and maintain spark plugs and the ignition system for reliable engine starts.

Control Panel and Electronics Inspection: Check and calibrate the generator's control panel and electronic components for proper functionality.

• VALVES

 Lubrication and Packing Replacement: Regularly lubricate valves and replace packing material to prevent leakage.

 Seal and Gasket Inspection: Inspect seals and gaskets to ensure they are in good condition and replace any that are damaged.

Valve Operation Testing: Test valve operation to ensure they open and close properly, with no sticking or excessive resistance.

 Corrosion Protection: Apply corrosion-resistant coatings and regularly inspect valve surfaces to prevent corrosion.

Flow and Pressure Calibration: Calibrate valves to maintain accurate flow control and pressure regulation.

• COMPRESSOR

  Lubrication and Oil Analysis: Regularly checking and changing lubricants in the compressor to ensure proper lubrication and analyzing oil samples for signs of wear or contamination.

Alignment Checks: Ensuring that the compressor components are properly aligned to prevent excessive vibration and premature wear.

Valve Maintenance: Inspecting and maintaining inlet and discharge valves to prevent leaks and ensure efficient compression.

Cooling System Maintenance: Monitoring and maintaining the cooling system, including cleaning heat exchangers and condensers, to prevent overheating and ensure optimal performance.

Vibration Analysis: Conducting vibration analysis to detect any imbalance or misalignment issues that can lead to mechanical failures.

• BOILERS

Boiler Tube Inspection and Cleaning: Regular inspection and cleaning of boiler tubes to remove deposits and prevent corrosion and overheating.

Safety Valve Testing: Testing and maintaining safety valves to ensure they function correctly and prevent overpressure accidents.

Combustion System Maintenance: Ensuring proper fuel combustion and airflow by inspecting burners, fuel nozzles, and related components.

Water Treatment and Water Quality Control: Managing water quality to prevent scaling, corrosion, and fouling within the boiler system.

Refractory Inspection and Repair: Checking and repairing refractory linings to maintain insulation and prevent heat loss or damage to the boiler structure.

These maintenance services help ensure the reliable and efficient operation of critical components in various industrial applications.  We also conduct extensive overhaul on all equipment.

 Fabrication and Welding is the backbone of many industrial processes, and

precision is of the utmost importance. At DB Mectech, we specialize in process, structural and pipe fabrication. We offer a wide array of welding and fabrication services namely:

 Custom Metal Fabrication: Creating unique metal products and structures based on specific blueprint and design requirements.

Structural Steel Fabrication: Fabricating and assembling steel structures for buildings and other construction projects.

Welding Repair: Repairing and restoring damaged metal components or equipment through welding techniques.

Welding and Joining: Joining metal parts using various welding methods, such as MIG, TIG, and Arc welding.

Metal Cutting: Using techniques like plasma cutting, laser cutting, and waterjet cutting to cut and shape metal.

Metal Forming: Shaping metal sheets or plates to create desired forms and structures.

Prototyping: Developing prototypes of metal products or components for testing and design validation.

On-Site Fabrication and Installation: Providing fabrication services at the client's location and installing metal structures or equipment. 

Installation of HVAC Duct:  Sheet Metal Ducts, Flexible ducts, Spiral Ducts, Sound Attenuators, etc.

Installation of Ductless Heating and Air Conditioning Services

Network design and installation of fire sprinkler system

 In today's complex industrial landscape, control systems play a crucial role in ensuring smooth operations. Our comprehensive Controls Services are designed to provide you with a seamless experience and help you realize the full potential of your control system. Our control services includes :

System Design and Consultation: Providing expert advice and designing customized HVAC control systems tailored to a client's needs.

Installation Services: Installing and commissioning HVAC control systems, including sensors, controllers, and automation equipment.

Retrofitting and Upgrades: Upgrading and modernizing existing HVAC systems with advanced control technology for improved efficiency.

Preventive Maintenance: Regular inspections, calibration, and servicing to ensure HVAC systems operate optimally and extend their lifespan.

Energy Audits: Conducting energy assessments to identify opportunities for energy savings and efficiency improvements.

Remote Monitoring and Management: Implementing remote control and monitoring solutions for HVAC systems to enhance efficiency and reduce downtime.

Control System Integration: Integrating HVAC control systems with other building automation systems for centralized management.

Troubleshooting and Repairs: Diagnosing and addressing issues with HVAC controls to ensure systems work reliably.

 Software Development: Developing custom control software and user interfaces for HVAC systems.

Training and Support: Offering training programs and ongoing technical support for clients and end-users to maximize the benefits of HVAC control systems.

These services are critical for maintaining efficient and well-controlled HVAC systems in residential, commercial, and industrial settings.